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Flywheel position problem B230et motronic

7 Inlägg
för 22 timmar sedan
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#1
Hi, I have a problem. I took my Volvo with a 760 B230ET motronic engine to a garage to change the clutch, and they removed the flywheel without marking it first... and you can imagine what happened. I don't think my flywheel has any missing teeth. My engine model has two sensors next to each other, one is the rpm sensor and the other is the crankshaft sensor. It seems they positioned the flywheel incorrectly and of course... now I'll have to put the engine in top dead center and replace the flywheel. I can't find any references for my engine model (manual transmission B230et) and we're going crazy. I have no idea what references I have to follow, and the Haynes book doesn't have any information about this... could someone help me? Thank you very much to everyone.

Fri fart för ett fritt folk!
14 389 Inlägg
för 13 timmar sedan
#2
On b220ft/fk you  zero engine and missing
teeth pointing to startmotor hole.  But dont know if it same on a b230et.
Senast redigerat av Growe (för 13 timmar sedan)

Kör fort så hinner inget hända...

7 Inlägg
för 10 timmar sedan
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#3
Growe skrev:
On b220ft/fk you  zero engine and missing
teeth pointing to startmotor hole.  But dont know if it same on a b230et.

Hello, thanks for responding. In motronic I believe there are no missing teeth, it is a model with 142 teeth. From what I have been able to find out, there is a flat tooth that with the engine at TDC you have to put it below the crank sensor... its motronic system

5 756 Inlägg
för 10 timmar sedan
#4
Found this thread with a guy that has the same problem
https://volvoforums.com/forum/volvo-240 … ms-101872/

He does not seem to have got it fixed.
Sadly there is very little info to be found of the motronic cars, best would be if someone found an old Volvo repair-manual on this engine


Fri fart för ett fritt folk!
14 389 Inlägg
för 10 timmar sedan
#5
simlar skrev:
Found this thread with a guy that has the same problem
https://volvoforums.com/forum/volvo-240 … ms-101872/

He does not seem to have got it fixed.
Sadly there is very little info to be found of the motronic cars, best would be if someone found an old Volvo repair-manual on this engine

it is a shit engine so no one cares smile

but its easy to fix..  put flywheel in  mark it  without gearbox and clutch    test start.  if its not working   move it a clockwise one bolt hole  test start.. 
even if you try all ways it can sit its takes only 15-20min to test it.. smile
Senast redigerat av Growe (för 9 timmar sedan)

Kör fort så hinner inget hända...

7 Inlägg
för 9 timmar sedan
Trådstartare
#6
Growe skrev:
simlar skrev:
Found this thread with a guy that has the same problem
https://volvoforums.com/forum/volvo-240 … ms-101872/

He does not seem to have got it fixed.
Sadly there is very little info to be found of the motronic cars, best would be if someone found an old Volvo repair-manual on this engine

it is a shit engine so no one cares smile

but its easy to fix..  put flywheel in  mark it  without gearbox and clutch    test start.  if its not working   move it a clockwise one bolt hole  test start.. 
even if you try all way it can sit its only 15-20min to test it.. smile

"The motronic flywheels I've seen (B230ET) only have 1 single pip at TDC for one sensor the other countered the ring gear teeth."

I think setting it to TDC with the flat tooth aligned above where the crankshaft and rpm sensors are is the right way to go. I'm going to try it today and let you know, thanks a lot. (It's true that it's a shitty engine because the ECU doesn't accept changes, but I have it at 250 hp in drift configuration and it's really, really fun. When I can, I'll switch to a programmable ECU.)


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